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DP9 Generic Ribbon Replacement Woes
Found a "cheaper" alternative to original Craden DP9 ribbons? Beware!
Our experience shows that almost all "generic ribbons will cause a DP9
printer to malfunction. The generic ribbon sticks to the ribbon guide mechanism
and drags on the ribbon shield causing ribbon advance issues, poor print
quality, smearing, carriage stalls, and premature printhead failure.
Craden developed the DP9 ribbon with a specific fabric and ink combination to
run properly in the printer. The ink has a surface tension matched to the
machine and is applied to the ribbon in a specific amount that will not foul the
printer mechanism with ink.
Almost all black ribbon inks have amounts of carbon black expressed as
"percent solids". Carbon black is extremely abrasive and can shorten printhead
pin life dramatically. It actually wears the printhead pin to a nub. Within the
use of 3 - 4 high solid content ribbons, print quality deteriorates and ribbon
life is reduced to a fraction of expected use. This is exemplified by ribbon
shredding or seeing a buildup of ribbon "lint" (looks like pieces of a
black cotton ball) inside the printer. At this point, the only corrective action
is to replace a printhead. It is imperative that the correct "solid content ink
be used to prolong printhead life. There are also printer warranty issues here.
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Printhead pins at 100X magnification abraded by high solid
content ribbon ink after 4 ribbons are consumed. Print quality is poor and
ribbon life is reduced by 90%. |
Normal printhead pins at 100X magnification. |
The good news is, DP9s with a "ribbon advance" issue or a smearing print
problem can be remedied on-site by replacing the generic ribbon with one
supplied by Craden. The ribbon shield should be inspected for ink build-up and
cleaned with alcohol if necessary.
Price reductions on Craden ribbons can be realized when buying in quantity.
The savings in buying slightly cheaper DP9 ribbons is irrelevant when print
performance is compromised and increased maintenance costs appear. Let the buyer
beware!
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